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Overall quality management and control system

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Anritsu QUICCA – Production and Quality Management Software

Anritsu QUICCA is a centralized quality management system designed to connect all your factory's quality control inspection equipment (X-ray inspection systems, metal detectors, and checkweighers) into a single network. The system provides full real-time production visibility, helps prevent errors, and ensures that data for audits is instantly accessible.

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Main System Modules

The software consists of individual modules that can be selected and customized depending on the factory's needs.

1. Remote Monitoring (Monitoring Module)

You don't have to physically stand by the production line to know its status. The screen displays the real-time operating status of each connected machine – whether the line is running, how many products have been inspected, and how many have been rejected. If a fault occurs, the system instantly alerts the responsible employee visually.

Displays real-time details for each machine

2. Data Analytics and Efficiency (Analytics Module)

The system collects all production data and automatically converts it into easy-to-understand graphs. This helps to instantly notice trends in defective product rejection over longer periods or weight deviations, allowing timely adjustments to save raw materials.

X-ray Inspection System Quality Analysis Tool

3. Quick Traceability (Traceability Module)

If you receive an error report regarding a specific product, searching through logs manually usually takes hours. With QUICCA, it takes just a few seconds. By entering the production time or batch number, the system instantly finds precise information on all inspections performed.

tracebility tracebility

Three Smart Tools for Effective Production Control

In addition to standard modules, QUICCA offers specific add-ons that provide deeper insights into processes.

4. Production Progress Monitor

This tool helps accurately plan shift work. The system compares current production volume against the set target in real time and, based on the actual conveyor speed, automatically calculates the estimated order completion time.

Displays historical and current production status

5. OEE (Overall Equipment Effectiveness) Monitor

The OEE tool automatically calculates and visually displays the three most critical factory efficiency factors: equipment availability, performance rate, and product quality rate, helping to pinpoint exactly where time is being lost.

OEE Monitor

6. X-Ray Quality Analysis Tool

This feature ensures maximum safety when operating X-ray detectors. All rejected product images are automatically captured and saved for final evaluation. The system also allows viewing images of products immediately before and after the rejected package to ensure the line is clean, and triggers alerts if the allowable rejection limit per minute is exceeded.

Additional Day-to-Day Features

7. Feedback Control

QUICCA can connect dynamic checkweighers to filling equipment. If the weight begins to drift up or down, the system automatically sends a corrective signal to the filler to adjust itself, preventing raw material waste.

8. One-Click Product Preset Synchronization

When switching to a different product, a supervisor can centrally send the new program settings to all machines on the line simultaneously from their computer, completely eliminating operator errors and speeding up line changeovers.

9. Audit Trail and Security Footprint

To ensure compliance with strict standards (HACCP, CCP, FDA), each user has their own access level. The system permanently records which operator performed required check integrity tests with test pieces or altered any machine parameters.

Technical Specifications at a Glance

  • Scalability: Up to 99 Anritsu machines can be connected to a single network.
  • Processing Capacity: Capable of processing and recording data at a rate of up to 3000 products per minute across the entire plant combined.
  • Data Security: All data and X-ray images are stored in a secure environment on your local server or PC, providing an unlimited historical archive.
  • System Requirements: The software runs in a standard Windows environment (Windows 11 / Windows Server) and is easily viewable via a standard web browser.